"DRIVEABLE" ARTICULATED Boom Lift Inspection Check List |
||||||||||
| Manufacturer: |
Model: |
Serial
Number: |
||||||||
| Condition of Unit: | ||||||||||
<-Excellent |
<-Good |
<--
Fair |
<--Poor |
|||||||
| Recommended Maintenance Inspection Schedule --> | Daily |
Weekly |
Monthly |
Quarterly |
BI - Annual |
Annual |
||||
| Wash Machine | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Check for Structural Damage & Broken Welds | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXX |
||||
| Check Machine COMPLETE for leaks | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check ALL Torque Hub Grease Levels | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check Steer Linkage for Loose, Binding, Worn or Missing Parts | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check KING PINS for Wear | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Check WHEEL BEARING's for Lubrication and Free Running | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Check ALL Tires & Rims for Damage, Cuts and Abrasion | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check FRONT END for proper Toe-In and Bushing Wear | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check TIRE PRESSURE (to recommendations in Factory Manual) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check Lug Nuts for Proper Torque - (as Recommended in Manual) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check TORQUE HUB Bolts and Disconnect Caps (as recommended) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Check Torque Hub & Drive Motor Mtg Bolts (as recommended) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Check Drive Motor Brakes for Tightness & Leaks (as recommended) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Adjust ALL Vertical Mast Cables, Chains - (as REQUIRED in Manual) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Check Flo-Divider End Caps for Tightness & Leaks | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Check SWING BEARING for Damage & Tightness of Mtg Bolts | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Check SWING Torque Hub & Dr Mtr Mtg Bolts (as recommended) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Check SWING Dr Mtr Brakes for Tightness & Leaks (as recommended) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Check LIFT CYL PIN(s) & Boom Pivot Pin for Wear and Broken Retainers | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check "BOOM RIZER(s)" all Pivot Pin(s) for Broken/Or Missing Retainers | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check ALL Hoses & Wire Harnesses Thru Pwr Trk for Cuts & Wear | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check MASTER & SLAVE CYL PIN(s) for Wear and Broken Retainers | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check ALL Hoses and Wire Harnesses for Cuts and Abrasions | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check ALL Limit Switch wiring Connections for Tightness | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Check unit for any LOOSE SHROUDING or loose or missing parts | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check ALL Lower Control Switches for Proper Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check ALL Lower Controls Wiring Connections for Tightness | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Check Power Track for Tightness and Alignment | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check Telescope Chain(s) or Wire Rope(s) for Tightness | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Check Basket for Tightness, Alignment, Damage & Loose Attachment bolts | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check Basket Entry Door for Positive Latching , Alignment and/or Damage | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check Platform for ORIGINAL Factory Operations Handbook | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check ALL Upper Cntrl Switches for Proper Markings & Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check Joysticks for Operation, Tightness, Damage & Mis-Aligned Micros | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check ALL Wiring Connections for Tightness | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Check for Proper Wear Pad Adjustment & Loose Retaining Bolts | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Lubricate Boom and Telescope Chains | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Clean Hydraulic Oil Tank Breather | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Check Hyd Fluid Level and ADD (as recommended in Manual) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Change Hydraulic RETURN Oil FILTER and check for leaks | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Change Hydraulic Filter - (In-Line Pressure) | XXXXX |
XXXXX |
||||||||
| Change Hydraulic SUCTION Filter(s) - (In-Tank) | XXXXX |
XXXXX |
||||||||
| Check Lower Lift Cylinder Attachment Bolts | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Load Test "Overload Limit Switches" ensuring "Factory Specs" | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Check for installation of ALL WARNING & INSTRUCTIONAL DECAL | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Ensure that ALL Safety & Warning Deals & Placards are on unit | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check Hyd Pressure (Not to EXCEED Mfg Recommendation in Manual) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||||
| Grease ALL Zerks | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check ALL Lower Control Switches for Proper Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check EMERGENCY Lowering Valve Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check Hyd "EMERG-PUMP" Motor Assy for Fitting Leaks & Noises | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check ALL COUNTER-BALANCED Functions for Drift & Proper Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check ALL TWO-SPEED Drive Function Switches for Proper Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check Level System for Function and Drift | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check Over-Load System for Function - (Test & Re-Set) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check Outrigger Sys Inter-Lock Function - (Test & Re-Set) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check Deadman Pedal For Proper Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check Emergency Power Function for Proper Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check HORN Function for Proper Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check Hyd Pressures & Operation Speeds - (as Recommended) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check for Proper Braking of Drive Function & Excessive Play | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check for Proper Braking of Swing Function & Excessive Play | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check Proper Operation Speeds - (as Recommended) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Check for proper Control Valve Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Run unit thru "FULL CYCLES" for Proper Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||
| Give one more THOROUGH - "VISUAL INSPECTION!" | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
||||